
Seth Weintraub sheds some light on rumors of "The Brick," a code-name for a secret product to be released on Oct. 14th. Apparently it may not be the name of a product at all, but rather, the production method they use to produce the new MacBooks:
The company has spent the last few years building an entirely new manufacturing process that uses lasers and jets of water to carve the MacBooks out of a brick of aluminum....What advantages are there to manufacturing with 3D laser and water jet cutting?
- Carving out of aluminum eliminates the need to bend the metal and create weak spots or microfolds and rifts.
- There are no seams in the final product, so it is smooth.
- Screws aren't needed to tie the products together.
- The shell is one piece of metal so it is super light, super strong and super cheap.
- You can be a whole lot more creative with the design if you don't have to machine it.
As Peter Oppenheimer said at the recent earnings call, this innovation is something "Apple's competitors won't be able to match" for some time to come. We expect the process to drive down the prices of MacBooks over the next few years and at the same time allow Apple to continue to lead in the innovation department. Design changes should come much more rapidly with rapid prototyping.
via 9to5 mac
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Comments
This sounds amazing... you can always rely on apple to pull something out of the bag.
Waterjet cutting is VERY cool. The abrasive method was invented by an Egyptian with a highly unlikely name. Laser cutting is Kool too, but not cool enough to deal with all the intense heat generated;)
As a counter-point, this doesn't sound like a very efficient use of energy and materials. I may be proven wrong, but I see there being an awful lot of scrap (which will undoubtedly be reprocessed, but that's not a very useful way to manufacture).
Despite their ostensible commitment to sustainability, this seems (at least on the surface) like a commitment to 'innovative' fashion.
@ Andrew
I'm sure the cost will reflect the efficiency of the process. We'll find out soon enough.
carving out of a solid piece of aluminum would be wasteful, therefore expensive. i reckon they stamp out the form from flat sheets, then 'cut' away the surfaces to form those almost sharp edges and corners. see the Ai iMacs.