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Hand Tools

How to Hand Drill Holes in Stone and Concrete

The star drill passed through some odd and humorous intermediate stages on its way to becoming the electric rotary hammer.

By David Frane - August 16, 2017

A star drill is a specialized chisel used to make holes in stone, concrete, and masonry. Drilling holes with this tool involves hitting it with a hand-held sledge, slightly rotating it, and then hitting it again. Do this enough times, and you will eventually create a hole.

How to use a star drill. It's hard to find a photo of one of these things, much less a video.

You can still buy star drills but few people today would consider using one, not when electric rotary hammers are available for drilling concrete and masonry. A rotary hammer uses a motor and gears to replicate the hit/turn/hit/turn action of a star drill. Only it does it faster and with less reliance on muscle. The pneumatic rock drills used for mining do more or less the same.

Star drill tips.

Interestingly, rotary hammer bits frequently have the same cross shaped tips as the star drill—but made from carbide instead of hardened steel.

In between the invention of the star drill and that of the modern rotary hammer were some interesting manual solutions. The person who devised the hand-powered machine in the video below had a sense of humor or was extremely literal in his thinking—along the lines of "if drilling holes by hand requires a hammer then doing it with a machine must require them too".

A manual rock drill designed by a literal minded inventor.

In spite of being manually operated, the machine in the video below has more in common with the modern rock drill or rotary hammer. Where it differs, aside from being human powered, is the way the blow is directly transferred to the back of the bit. In today's rotary hammers the drive piston never actually touches the back of the bit holder. Instead, the drive piston drives a second piston (flying piston) forward on a cushion of air and it hits the back of the bit holder.

A manually operated rock drill.

The gif below was pulled from an animation of an older DeWalt electric rotary hammer. Mechanisms vary from tool to tool but what it shows is illustrative of what happens in nearly every modern machine. The drive piston is separated from the flying piston by a cushion of air, which prevents the motor from being damaged by isolating it from vibration that would be transmitted back from the bit.

GIF of the hammering mechanism of an older DeWalt Rotary Hammer. Note the space between the drive piston on the right and the flying piston in the middle. The drive piston never touches the flying piston while the flying piston drives the bit forward by mechanically striking the back of the tool holder.

Hand Tools

David Frane

David Frane is a tool nut who has worked as a carpenter, furniture maker, and journalist—with a special interest in how, where, and by whom things are made.

2 Comments

Christian van der Linden

2 years ago

Z

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Reply

Handheld rock drills are still very relevant in specific instances. They weigh much less than motorized drills and are far smaller. Bolted rock climbing anchors are still commonly installed in hand drilled holes.

https://www.petzl.com/US/en/Sport/Anchors/ROCPEC

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- David Frane
  
  Christian van der Linden
  
  2 years ago
  
  Z
  
  Z
  
  Reply
  
  I love the idea of the tool going full circle--from hand, to pneumatic, to electric (and also battery powered), and then back to hand--but with a modern bit. Wow!
  
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