Carpenters and woodworkers who want a work table that can be used for clamping would do well to consider the MFSlab, a one-inch mdf top that can be placed on whatever sawhorses are handy. The brainchild of Steve Olson, a remodeler in San Francisco, it is intended to be a
Here in Part 4, the prototype of the mobile solar charging platform starts to take shape. Industrial designer Eric Strebel, founder of Botzen Design, shows us the tricks of the trade: - Using a laser cutter on the styrene forms that he vacuum-formed last time, he's able to get precise
If you've worked with consumer electronics, you'll have come across living hinges. They are found in a wide variety of components – clamshell packaging, attached bottle caps, and electronic cases, just to name a few. They are low cost, easy to manufacture, and have little wear or friction involved in
Designing components with snap fits can save you time and money in production by reducing material costs and part quantities as well as improving ease of assembly. While in the past injection molding has been the only viable method for producing snap fit joints in plastics, 3D printing opens up
A three-way collaboration has cracked four problems that plague 3D printing: Speed, size, material strength and perhaps most importantly, the need to design for gravity. With a conventional 3D printer, one cannot print cantilevers without support structures. This adds time to the process and adds the step of needing to
When people say "3D printing" they commonly mean one of two things: FDM printing, which turns a plastic filament into something that can be squirted out of a nozzle; or one of multiple sintering processes, by which a machine uses lasers to fuse parts together out of metal powder. Plastic
Rocket ships have something in common with UPS trucks: There are only so many packages you can fit in there. Hauling stuff into space is expensive, and it would be better if the things you needed to get up there could be folded up for transport, to make room for
Fabrication is always a blast, second only to field research in the hierarchy of excellent things about working in social impact design. It's an opportunity to escape our desks, and trade the abstractions of post-it notes and design frameworks for the satisfaction of creating tangible, physical things. At the
This "Design Experience that Matters" series is provided courtesy of Timothy Prestero and the team at Design that Matters (DtM). As a nonprofit, DtM collaborates with leading social entrepreneurs and hundreds of volunteers to design new medical technologies for the poor in developing countries. DtM's Firefly infant phototherapy device is treating thousands of newborns in 21 counties from Afghanistan to Zimbabwe.
3D Printed Tripod Quick Release Why buy one when you can print it yourself? Our goal was to create a fitting so that we could quickly move from tripod shots to close-ups. In a small studio with only one "fancy" camera, we
Late last night, adidas unveiled their game-changing version of digitally fabricated shoes in partnership with tech company, Carbon. The Futurecraft 4D running shoes combine Carbon's Digital Light Synthesis manufacturing process with footwear design knowledge from adidas' Futurecraft team. The result? A sleek sneaker that's way more complicated than it appears:
Within the hierarchy of designers, graphic designers were the first to gain affordable digital tools with the advent of the Mac. Then industrial designers, with the arrival of desktop 3D printers and CNC mills. Now fashion designers will be joining the affordable digital fabrication party, thanks to designer and inventor
Remember the clever, transforming "open/closed" sign invented by Japanese mime (you read that right) Yosuke Ikeda? To refresh your memory, here's what it looked like: The design of the sign was such that Ikeda needed to leave out the "d" in "closed." But now designer Matt Harrison, inspired by
The process of prototype fabrication is really a series of problem-solving exercises. Slot A suddenly refuses to accept Tab B, the beautiful CAD model reveals monstrous qualities when it emerges from the 3D printer, the Arduino code refuses to compile. We always find ourselves doing lots of just-in-time self-education, reading
One of the general fears with digital fabrication and robotics is that they will wipe away human artistry. But that will never happen as long as people like Stefanie Pender exist. Pender, who has degrees from both RISD and Cornell, gained proficiency in glassmaking through traditional apprenticeships; she's also well-versed
The business of making and selling clothes has waste built right into the process: Rolls of fabric have patterns cut out of them, creating unusable scraps; retailers must guess what will be popular and how many units will sell, and whatever doesn't move becomes clearance. That results in slashed price
Here at Design that Matters we do a lot of 3D printing, so we've built up this collection of handy but inexpensive tools for supporting our 3D printers. They live in IKEA silverware caddies mounted next to the machines and they just make the work go easier. 1. Super
My life is a constant battle with clutter. On a daily basis I try and fail to organize the plethora of objects required for working and living. I spend way more time searching for things than finding things. The card catalogs I've acquired over the years have helped tremendously. Confining
You wouldn't suspect a comedian and former talk show host would be an early adopter of 3D printing. But regular viewers of "Jay Leno's Garage" know that for years, Leno has been using a 3D printer to help keep his collection of 286 rare vehicles up and running. While he
Are you one of those people that tastes every single beer offered at the bar before ordering? Do you make sure to hit every local brewery within a 20 mile radius while on vacation? Here's a real test of your beer loyalty—would you or someone you know go this far?
This week, adidas is releasing their 3D Runners to the market, meaning they're right in the thick of 3D printed footwear madness, along with Reebok, Nike and Under Armour. What sets adidas' take on the manufacturing trend apart from the rest is the contrast between their soft knit upper and their rigid, lattice sole.
Footwear designer, Jayda Hany, started off aspiring to be a womenswear designer, but her aspirations changed while studying architectural engineering The American University in Cairo. It was in school that she started to realize the close connection between footwear design and architecture—she had, "always viewed the shoe as a moveable,
3D printing was initially used as a method of building prototype parts, but it has now become a more popular fabrication method used to create final stages of products, ranging from medical and dental implants to jet engine parts. In the near future, many products will be produced entirely by
It's been a while since we looked at EDM, or electrical discharge machining, which essentially cuts through metal with sparks. In the variant of this production method known as wire EDM, the cutting is done with a thin brass wire and the fun combination of electricity and water. Wire EDM
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