Core77

Sign In / Join Now

Topics
- Product Design
- Process
- Technology
- Lifestyle
- Business
- News
- Furniture
- Tools
- Transportation
- Education
- Impact
- Reference
- Video
Sign Up For Our Newsletter
Subscribe
Features
- Features
- Designing Women
- Getting Hired
- Design Files
- True I.D. Stories
- Sex-tacular
- In the Details
- Photo Galleries
- Bizarre Inventions
- Questionnaire
- Materials
- Footwear
- Hand Tool School
- Tools & Craft
Awards
Careers
- Careers
- Design Jobs;
- Talent Search;
- Design Salaries;
Firms
- Firms
- Search Firms;
- Firm Projects
Forums
- Forums
- General Discussion
- Students & Schools
- Design Employment
- Sketching
- Software & Technology
- All Forums
More...
- About Us
- Contact Us
- Advertise
- About
- Terms of Use
My Account
- My Account
- Sign In / Join Now
Follow Us
- )
- m
- Y
- '
- S
Search
e

Resource: Free Plans/CAD Drawings to Make Your Own Custom Systainer Inserts

Festool users have already done the measuring work for you

By Rain Noe - September 1, 2017

When it comes to modular, portable tool storage, it's hard to beat the Systainers designed by German company Tanos. They come in five sizes and can be linked together for easy transport. While Systainers can be purchased separately at places like Woodcraft, Tool Nut and Amazon, Festool products all come packaged in them (Tanos and Festool are sister companies).

Enter a caption (optional)

Something Festool owners know, however, is that Systainers are not terribly space-efficient. Since each Festool-branded Systainer's vacuum-formed polystyrene insert is designed to hold just a single tool and its accessories, there is a lot of dead space in there. Thus a lot of folks will ditch the polystyrene and design their own custom insert, wringing usable space out of every last cubic inch. Here's an example by a member of the FOG (Festool Owner's Group) forum, screenname Howwe:

Enter a caption (optional)

Here's another design that can swallow a lot of hand tools:

Enter a caption (optional)

And here another FOG member, AnthonyZ, used a CNC mill to create an insert holding the precise tools that he needs to tote:

Enter a caption (optional)

If you've got a Systainer and want to make your own inserts, it would be handy to have the interior dimensions of a Systainer. (The interior footprint is the same for all five sizes, only the heights are different.) To make it easy, we've rounded up some resources along these lines, thoughtfully provided by FOG members.

1. Download simple PDFs

If you don't want to mess around with CAD but just want the interior outlines (of both the floor and upper portion of a Systainer), which you can print out 1:1 and create a physical template off of, FOG member Tim Raleigh has provided them here:

Enter a caption (optional)

Systainer Insert, Lower [PDF]

Systainer Insert, Upper [PDF]

2. Download SketchUp files

Enter a caption (optional)

SketchUp users can snag these "accurate templates for creating your own systainer inserts from rigid materials such as MDF, plywood, or plastic," provided by Jonathan S., right here.

3. Download DWG files

If you want to create your own plans in the CAD program of your choice, FOG member JohnnyRoundBoy has provided a .zip file containing DWGs here.

4. Download Systainer drawings

Enter a caption (optional)

Lastly, if you want SketchUp models of the actual Systainers (in all five sizes), Brice Burrell has provided "95% accurate" drawings here.

If you end up making a cool Systainer insert, please circle back and drop some photos in the comments; we'd love to see what you come up with.

Rain Noe

Rain Noe is a writer and industrial designer based in New York City.

4 Comments

Scott Brown

2 years ago

Z

1Z

Reply

this makes me wonder what difference there may be in the interior footprint of the T-Loc vs. the old clip-loc style systainers.

!Report as spam
- Michael Rhum
  
  Scott Brown
  
  2 years ago
  
  Z
  
  Z
  
  Reply
  
  They're substantially different. If you search on the Festool Owners' Group you can find the layout of the old Systainers. On the whole, the T-Locs have slightly less usable space.
  
  !Report as spam
Andreas Michel

a month ago

Z

Z

Reply

i designed an insert system 3dprintable. Check out https://www.thingiverse.com/thing:3788075

!Report as spam
Shih-Yen Lo

a month ago

Z

Z

Reply

1
OMG this is brilliant!

!Report as spam